Basic Specifications
Product Name
Sludge Solidification System
Expertise
36 Years Manufacture Workmanship
Application
Soil Stabilization, Sludge Solidification
Materials
High Manganese Cast Steel
Component
Power Mixer + Solidification Tanks
Excavator Requirement
22-36 tons
Production Capacity
200 Sets / Year
National Patented Power Mixing Machine Mud Treatment Foundation Sludge Solidification System
1. Power Mixing Head
This sludge mixing equipment is a premier tool in the sludge solidification series. It features a robust double head designed to mix solidification powder and sludge efficiently, accelerating the solidification process. The resulting end product is structurally stable enough to support excavators.
Applications of Mixing Head
◈Foundation reinforcement for industrial buildings and bridge construction
◈Treatment for yards, parking lots, stadiums, and cargo storage areas
◈Enhancing compressive strength of foundations
◈Soil stability prior to soft soil tunnel drilling
◈Foundation improvement for highway and railway construction sites
◈Anti-seepage foundation stability for landfills and ponds
◈Construction of underwater protective layers and groundwater protection
◈Slope stability for rivers, lakes, and highways
Advantages of Mixing Head
✓Reduces project operation and transportation costs significantly
✓Eliminates the need to transport foundation soft soil off-site
✓Provides a more uniform mixing effect compared to traditional methods
✓Supports environmental protection by reducing site workload and tamping
✓Treated materials can be reused as building foundation structure materials
2. Power Tank
The solidification power tank is utilized to store cement and lime powder, which is then conveyed directly to the power mixer via a specialized pipeline system.
3. Final Result: Sludge to Hard Ground
The system transforms soft sludge into stable ground capable of supporting heavy machinery like excavators. This process facilitates sludge re-use and dredging discharge construction.
4. Working Cases
5. More Equipment & Certification
Launching & Global Delivery
Factory Capability
The manufacturer is a leading dredging equipment specialist established in 1987. With over 36 years of workmanship, the facility produces environmentally friendly dredgers, floating barges, and sludge solidification equipment. The factory includes 8 large building workshops and a 1200 square meter testing pool to ensure zero production defects.
With a team of 25+ senior engineers and 200+ specialized workers, the factory has assisted 600+ global projects. The equipment is manufactured according to CCS-ZC standards and has acquired 51 innovation patents, exporting to over 80 countries and regions worldwide.
Why Choose Our Solution?
★High efficiency with low fuel consumption and large output.
★Full hydraulic control systems using premium components like Rexroth and Vickers.
★Siemens PLC operation for maximum convenience and precision.
★Modular design for fast assembly and short delivery times.
★Compliance with international standards including CE and CCS-ZC.
★Lifetime technical assistance and 24/7 access to engineering teams.
Frequently Asked Questions
What is the primary function of the Sludge Solidification System?
The system is designed to mix soft sludge with solidification agents (like cement or lime) to transform it into stable, hard ground that can support heavy machinery and construction activities.
What size excavators are required for the power mixing head?
The power mixing head is designed to be compatible with excavators ranging from 22 to 36 tons for optimal performance.
What is the maximum mixing depth achievable?
The system can achieve a mixing depth ranging from 0 up to 12 meters, depending on the specific project requirements and soil conditions.
Is the equipment certified for international use?
Yes, the equipment is manufactured under ISO 9001:2015 standards and has acquired CE certification, ensuring it meets high-quality and safety requirements for global export.
What materials are used in the construction of the mixing tools?
The mixing heads are constructed from high manganese cast steel, providing exceptional durability and wear resistance during heavy-duty solidification tasks.
What are the main environmental benefits of this system?
By treating sludge on-site, it reduces the need for material transportation, lowers fuel consumption, and allows for the reuse of dredged materials as foundation structures, promoting sustainable construction.
Olaprixa Industrial
