Basic Information
Product Name
Sludge Solidification System
Application
Soil Stabilization, Sludge Solidification
Materials
High Manganese Cast Steel
Component
Power Mixer + Solidification Tanks
Production Capacity
200 Sets / Year
Product Overview
National Patented Soil Mixing Tool and Arm Processor Sludge Solidification System with Power Mixer
1. Power Mixing Head
This sludge mixing equipment is a premier tool in the sludge solidification series. It features a robust double head designed to mix solidification powder and sludge efficiently, accelerating the solidification process. The final processed ground is stable enough to support heavy excavators.
Applications of Mixing Head
Foundation reinforcement for industrial buildings and bridges
Treatment for yards, parking lots, stadiums, and cargo storage
Increasing foundation compressive strength
Soil stability for soft soil tunnel drilling
Improvement of highway, street, and railway construction sites
Anti-seepage stabilization for ponds and landfills
Underwater anti-seepage protective layer construction
Construction of cable and pipeline trenches
Groundwater protective layer construction
Slope stability for rivers, lakes, and highways
Advantages of Mixing Head
1Significant reduction in project operation costs
2Eliminates the need to transport soft soil away from the site
3Reduces material transportation volume greatly
4Achieves a more uniform mixing effect compared to traditional methods
5Meets diverse foundation stress requirements
6Environmental protection through reduced tamping workload
7Enables the use of treated materials as structural components
2. Power Tank
The solidification power tank is designed to be filled with cement and lime powder, which is then conveyed directly to the power mixer via a specialized pipeline.
3. Final Result: Sludge to Hard Ground
Solidified ground can support heavy excavator traffic
Effective sludge re-use for sustainable construction
Ideal for dredging discharge bond construction
4. Working Cases
5. Additional Equipment & Certification
Launching & Production
Production Excellence
Why Choose Our Solutions?
Wide range of use applications for diverse terrains
High efficiency, large output, and low fuel consumption
Full hydraulic control with Rexroth and Vickers components
Siemens PLC operation for maximum convenience
Reliable engine choices from Weichai, Cummins, and others
Modular design enables fast and easy assembly
Short delivery times with standard components in stock
Strict adherence to CCS-ZC and CE high-quality standards
Access to global brand parts for easy maintenance
24/7 technical assistance and lifetime support
Frequently Asked Questions
What is the primary function of the Sludge Solidification System?
The system is designed to mix solidification agents (like cement or lime) with wet sludge or soft soil to turn it into stable, hard ground that can support heavy machinery and construction activity.
What is the maximum mixing depth of the power mixer?
The mixing head can reach depths ranging from 0 to 12 meters, making it suitable for deep foundation reinforcement and underwater anti-seepage construction.
What materials are used in the construction of the mixing head?
The mixing head is manufactured using High Manganese Cast Steel to ensure high durability and resistance to wear during intensive mixing operations.
How does the system contribute to environmental protection?
By solidifying sludge on-site, it eliminates the need for transporting waste material away, significantly reducing carbon emissions and allowing for the reuse of materials as structural foundations.
Is the system compatible with standard excavators?
Yes, the power mixing head is designed to be mounted on excavators ranging from 22 to 36 tons, providing a versatile and mobile solution for various project sites.
What certifications does this equipment hold?
The system is manufactured under ISO 9001:2015 standards and has acquired CE certification to ensure high quality and safety for global operations.