Olaprixa Industrial Olaprixa Industrial

Automatic Dosing Mixing Conveying System for Polymer Granulation Line

Customization: Available
Additional Capabilities: Milling, Drying, Coating
After-sales Service: Remote Technical Support

Product Description

Basic Info.
Model NO.
K-S 800
Application
Liquid with Suspended Solids, Powder, Viscous Fluid, Liquid, Granules
Application Area
Polymer
Certification
CE, ISO
Condition
New
Mixing Drum Shape
Cylindrical
Stirring Type
Vortex
Warranty
1 year
Working
High Speed Mixing/Cooling Mixing
Capacity
800/2500 Liter
Hot Mixer Motor Power
145kw
Mixer Blade
3-Layer Stainless Steel Blades
Cooling Mixer Power
22kw
Speed Adjustment
Inverter
Max. Rotation Speed
710rpm
Gross Weight
28000kgs
Mixer Type
Powder Mixer
Layout Type
Verticle
Operating type
Batch
Transport Package
Plastic Film, Wooden Box
Product Description

Automatic dosing mixing conveying system is a highly integrated system for automation of manufacturing processes: raw material handling, weighing, mixing and conveying of raw materials etc. The system is widely used in compounding and manufacturing of PVC dry blend, powder coatings, color masterbatch, pigments, thermoplastic rubbers, wood plastic composites(WPC), stone plastic composites.

Automatic Dosing Mixing Conveying System
Automatic Dosing

Dosing of multiple composites required by formula can be simply understood as weighing & metering of each composite automatically. Additionally, loading & feeding of raw materials to weighing device are also actuated by mechanism automatically.

Vacuum Receiver
Liquid Dosing Hopper

Vacuum Receiver with Weighing Scale for Powder Solids | Liquid Dosing Hopper with Weighing Scale

Automatic Mixing
Mixing System

Once one batch size of formula composites been dosed, the system conveys raw materials to mixer as per command from system controller. Conveying mechanism, transition hopper, pipe line and valves are needed for the automatic operations. Unlike operation on a single mixer, automatic mixing operation requires additional processing variations on speed, temperature and time rather than a simple speed or temperature value setting. Additionally, feeding sequence of different composites to mixer at certain processing condition, discharge operation, and other mixing related operations are all performed automatically.

Automatic Conveying
Conveying System

The overall conveying concept in the system represents the transport of raw materials between modules. For example, powder solid raw materials transported from dumping station to weighing module, from weighing module to mixing module, from mixing module to next process. The conveying method varies as per physical characteristic of composite. Power/granule solid items use helical screw conveyor, pneumatic blower, while liquid items use pump. All related devices are controlled by system program automatically.

Central Brain: PLC & HMI
Control System

To make all devices worked together and properly, the system has a central brain PLC control cabinet and HMI for manual operation and input. Besides automatic operations of whole system, the controller has protective programs for both human safety and equipment safety. Production data tracing and remote monitor and maintenance are also available.

Packaging & Shipping
Packaging
Shipping
Installation Instructions
  • Before shipment testing at factory, video record provided.
  • Video instruction for operation.
  • User manual and installation instruction, layout and drawings.
  • Labels & marks for disassembled parts, wiring & cables.
Our Advantages

1. Minimize labor operation:

  • Increase mixing process efficiency and productivity.
  • Reduce labor cost.
  • Ensure weighing accuracy.

2. Consistency of mixing quality:

  • Precise automatic weighing guarantees formula compliance.
  • Step by step automatic operation as per formula.
  • Automatic injection of liquid composite for best compounding.

3. Comfortable working ambient:

  • Excellent dust control of powder shaped raw materials.
  • Transportation in closed pipelines ensures no contamination.

4. Raise company profile:

  • Industrial 4.0 paragon.
  • Clean workshop.
  • Quality guarantee basis.
After Sales Service

Real time communication SNS group chat is created for technical assistance in the quickest manner. Scheduled video calls are also available. We always stand at the customer's point to offer the optimum solution and help maximize profit. Our customer management system and spare parts management system ensure the quickest response and enough regular SKUs for easy-wearing parts whenever requested.

Frequently Asked Questions
Where is the automatic dosing mixing conveying system used?
It is ideal for complicated processing, strict quality requirements, large-scale mass production, high labor cost environments, and dust-free working conditions.
What materials can this system handle?
The system is versatile and handles liquid with suspended solids, powders, viscous fluids, granules, and special polymers like PVC, WPC, and SPC.
How does the system ensure dosing accuracy?
The system uses specialized vacuum receivers and liquid hoppers equipped with high-precision weighing scales, all managed by a central PLC controller.
What kind of control system is integrated?
The equipment features a "Central Brain" PLC control cabinet and an HMI (Human Machine Interface) for easy manual input, data tracing, and remote maintenance.
How are the raw materials transported within the system?
Materials are moved through closed pipelines using helical screw conveyors or pneumatic blowers for solids, and specialized pumps for liquid components.
What after-sales support is provided for international clients?
Support includes real-time SNS group chat, scheduled video calls, comprehensive user manuals, and a robust spare parts management system for quick SKU delivery.

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